Wire forms

The simplicity of complexity

Technology helps us to create the most complex geometries in wire forms for your application, at the best price

RPK Group designs and manufactures custom wire forms — clips, brackets, hooks, retainers, and complex multi-bend parts — on CNC multi-axis bending and forming equipment. We hold tight tolerances at volume in carbon steel, stainless steel, and special alloys, under IATF 16949 with 100% control, for automotive, industrial, and consumer applications.

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Wire forms Manufacturer

Advantages and benefits of wire forms

  • Complex geometries: clips, brackets, hooks, and multi-bend parts formed on CNC multi-axis equipment
  • Tight tolerances at volume: repeatable precision under IATF 16949 with 100% control
  • Ready for assembly, automated joining and integration with mating components

Measures

  • Wire diameter: 0.20-6 mm (0.008-0.2 in)
  • Other dimensions as required

Materials

The choice of the right material, surface treatment and coating are critical for the final quality and safety of the product. From stainless steels to the most specific materials bought in from the best suppliers. 

  • Carbon steel
  • Stainless steel
  • Nitinol
  • Inconel  
  • Elgiloy 
  • Hastelloy 
  • Chrome silicon
  • Other materials according to your special requirements

Industries / Applications

Go to Automotive
Go to Medical
Go to Industrial
Go to E-Mobility
Go to Power tools
Go to Consumer goods
Go to Other industries
Go to Bike and eBike

Frequently Asked Questions

What is a wire form?

A wire form is a component bent or formed from wire to a specific 2D or 3D geometry that performs a structural, functional, or spring role in an assembly. Wire forms include retaining clips, bail handles, torsion arms, shaped hooks, cable guides, and custom support structures.

What are typical wire form applications in automotive systems?

Automotive wire forms include brake pad retention clips, fuel line clips, hose clamps, hood prop rods, seat mechanism components, and wiper linkage elements. In EVs, wire forms serve as charge-cable routing clips, battery-module retention brackets, and thermal-management hose guides.

Can wire forms be manufactured in stainless steel for corrosion-resistant applications?

Yes. Wire forms in stainless steel 302, 304, and 316 are standard for applications exposed to moisture, road salt, chemicals, or high humidity. RPK Group manufactures wire forms in carbon steel, stainless steel, and specialty alloys to match the corrosion requirements of each application.

Do you manufacture wire forms for medical devices?

Yes. Precision wire forms are used in medical guide wires, surgical retractors, endoscope components, and wearable device frames. Medical wire forms require biocompatible materials, tight tolerances, and surface finishes that meet cleanliness and sterilization compatibility requirements.

What is the minimum wire diameter you can form?

RPK Group forms wire starting from very small diameters used in micro medical devices and precision electronics. Contact our engineering team with your wire diameter and geometry requirements for a capability assessment.

Get the most out of our expertise

Our engineers work alongside our customers to find the best solution for them, applying scientific methods and knowledge accumulated over almost 50 years.

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Do you need help for your next project?

Contact our engineering and sales teams. We will help you find the best solution for your applications.

+34 945 25 77 00

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