Wire forms

The simplicity of complexity

Technology helps us to create the most complex geometries in wire forms for your application, at the best price

At RPK Group we are experts in different manufacturing technologies such as Multi-Slide forming or CNC forming to fulfil the product design while providing a better cost-effective solution.

Thanks to our cutting-edge machines with up to 24 axes, our manufacturing facilities are able to implement complex geometries. Switching from wire bending to punch bending technology has increased the number of parts we can process and provided greater profitability. The range we offer is rounded out by smart packaging solutions.

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Wire forms

Advantages and benefits of wire forms

  • Fully automated joining with other parts
  • Assembly and component production
  • Model production technology in all manufacturing locations

Measures

  • Wire diameter: 0.20-6 mm (0.008-0.2 in)
  • Other dimensions as required

Materials

The choice of the right material, surface treatment and coating are critical for the final quality and safety of the product. From stainless steels to the most specific materials bought in from the best suppliers. 

  • Carbon steel
  • Stainless steel
  • Nitinol
  • Inconel  
  • Elgiloy 
  • Hastelloy 
  • Chrome silicon
  • Other materials according to your special requirements

Industries / Applications

Go to Automotive
Go to Medical
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Go to E-Mobility
Go to Power tools
Go to Consumer goods
Go to Other industries
Go to Bike and eBike

Frequently Asked Questions

What is a wire form?

A wire form is a component bent or formed from wire to a specific 2D or 3D geometry that performs a structural, functional, or spring role in an assembly. Wire forms include retaining clips, bail handles, torsion arms, shaped hooks, cable guides, and custom support structures.

What are typical wire form applications in automotive systems?

Automotive wire forms include brake pad retention clips, fuel line clips, hose clamps, hood prop rods, seat mechanism components, and wiper linkage elements. In EVs, wire forms serve as charge-cable routing clips, battery-module retention brackets, and thermal-management hose guides.

Can wire forms be manufactured in stainless steel for corrosion-resistant applications?

Yes. Wire forms in stainless steel 302, 304, and 316 are standard for applications exposed to moisture, road salt, chemicals, or high humidity. RPK Group manufactures wire forms in carbon steel, stainless steel, and specialty alloys to match the corrosion requirements of each application.

Do you manufacture wire forms for medical devices?

Yes. Precision wire forms are used in medical guide wires, surgical retractors, endoscope components, and wearable device frames. Medical wire forms require biocompatible materials, tight tolerances, and surface finishes that meet cleanliness and sterilization compatibility requirements.

What is the minimum wire diameter you can form?

RPK Group forms wire starting from very small diameters used in micro medical devices and precision electronics. Contact our engineering team with your wire diameter and geometry requirements for a capability assessment.

Get the most out of our expertise

Our engineers work alongside our customers to find the best solution for them, applying scientific methods and knowledge accumulated over almost 50 years.

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Do you need help for your next project?

Contact our engineering and sales teams. We will help you find the best solution for your applications.

+34 945 25 77 00

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